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George Koons, MS

George Koons, MS

Senior Consultant/ Master Black Belt

MU Sigma Group

George is an accomplished, results-oriented productivity improvement professional with over 30 years of domestic and international experience in steel, chemicals, aerospace, and electronics industries.  His background includes technical, managerial, and training experience in manufacturing, engineering, research & development, customer satisfaction, and transactional functions.  He is a creative team builder who works well with others to meet stated goals and is known for achieving tangible, visual, and measurable results.


Most recently, George worked at Motorola as a Senior Learning Consultant and Master Black Belt where he managed the training curriculum for the Lean Six Sigma and Design for Six Sigma engineering initiative within Motorola University.  George has delivered Six Sigma classes to hundreds of Green and Black Belt candidates in North and South America, Asia, Europe, and Australia.  He personally mentored over 100 successful belt candidates.  In addition, he has certified over 50 instructors to deliver Motorola classes.


Prior to his role in Motorola University, George managed the world-wide Six Sigma program for a $4 billion Motorola business unit.  During a four-year period, over 500 people, in virtually every function of the business, were trained and recognized as either Green Belts or Black Belts.  The business unit achieved over $200 million dollars in savings through the projects that were completed by its belt candidates.


In addition, George himself has led several Six Sigma projects during his professional career with Motorola and other organizations.  A few examples: 
Led order-to-cash improvement team resulting in a 65% reduction in cycle time

Achieved 99% yield in an innovative BiStatix manufacturing process.


Reduced cycle time for warranty service by 50%
Halved the cycle time of releasing documentation by applying lean techniques

Prior to becoming involved full-time in Six Sigma activities, George had day-to-day quality leadership responsibilities in several Motorola business units.  He used the Six Sigma approach in these daily activities.  In one business unit, this resulted in less than a 2% five-year failure product failure rate and a 65% “top-box” customer satisfaction rating. 


In addition to his 19 years of experience with Motorola, George has worked for McDonnell Douglas Corporation (now a division of Boeing), United States Steel Corporation, and the National Institute of Mental Health.  He holds a M.S. degree in statistics from Rutgers University; is a Fellow of the World Confederation of Productivity Science; served 12 years as a member of the U.S. Technical Advisory Group to ISO/TC 69; is a Senior Member of the American Society for Quality; served as an Examiner for the Malcolm Baldrige National Quality Award.  He was an
Adjunct Faculty Member at Washington University in St. Louis, MO.  He has published over 15 refereed journal articles and delivered over 20 presentations at technical conferences.